Rapid Prototype Development & Lead Time
Rapid prototyping is a critical tool in SAMKRG’s arsenal, which
we greatly use to
accelerate our product development and develop a high-quality
and defect-free auto piston,
car piston, tractor piston, motorcycle piston, and other
critical automotive parts of a
vehicle. Rapid prototyping puts everyone on equal footing in
evaluating designs.
At SAMKRG, we have a stringent process of evaluating our design
process. As prototypes are
handy at design reviews, we make sure that every aspect of
design taken care of before the
product goes for final production. Driven by amazing growth in
computing advancements, rapid
prototyping has decreased the overall time to complete the new
product. It helps in
incorporating the changes instantly by implementing the feedback
given by our customers. The
product design keeps on improving with iterations, helping
SAMKRG develop competitive
products with higher and better acceptance rates. Prototyping
helps in developing customized
products as per customer’s requirement. As the materials
available for rapid prototyping
closely resembles the properties and strength of the actual
product, it makes it possible to
perform physical tests easily that helps identify the risks of
faults and usability issues
before the manufacturing process starts.
In a cut-throat competitive environment, the tool of rapid
prototyping helps in developing
innovative products cost-effectively. It gives SAMKRG an edge in
manufacturing pistons,
piston rings and other automotive products for 2-wheeler,
3-wheeler, 4-wheeler and other
vehicle manufacturing companies.
Activities
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Period in week
days |
W1 |
W2 |
W3 |
W4 |
W5 |
W6 |
Design Product,
Foundry mould / cores, M/C
Shop Toolings using
ProE, Cad systems |
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Material
Procurement / Sub Supplier
part development |
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Development,
Manufacture of mould,
core, jig fixture using CNC /
Conventional machines using DRO
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Assembly of
tooling and tune up
Machines |
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Modification and
approval of
toolings, jigs & fixtures for 1st batch
of samples, casting & machining
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Preparation of
samples inspection
reports of Piston, Pin & Rings and
submission of samples |
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